CSIRO’s Research Facility Relevelled

Case Study

CSIRO’s Research Facility Relevelled

CommercialBlack Mountain, ACT

Australia’s foremost authority on foundation subsidence

Established in 1916, the Commonwealth Scientific and Industrial Research Organisation (CSIRO) is Australia’s leading national science agency. For over a century, CSIRO has driven groundbreaking research and innovation, tackling some of Australia’s most complex challenges across environmental science, health, engineering, and technology.

They’re also Australia’s foremost authority on foundation subsidence, shaping best practices in subsidence prevention and repair through decades of research. Their publications, including the widely referenced “FOUNDATION MAINTENANCE AND FOOTING PERFORMANCE Preventing soil-related building movement“, guide Australian homeowners on how soil conditions, reactive clays, and other factors contribute to building movement.

So, when building subsidence threatened the stability of critical research buildings at CSIRO’s Black Mountain site in Canberra, the scientists who literally wrote the book on foundation management work turned to Buildfix for a solution.

Staircase crack in dark brick wall with shifted bricks at CSIRO

Foundation subsidence threatening critical research buildings

During renovations at the Black Mountain research facility, engineers discovered significant foundation subsidence that put the structural integrity of key buildings at risk. These were the challenges they faced:

• Internal concrete slabs had sunk by up to 40mm

• External building corners had dropped as much as 25mm

• Uneven floor surfaces were compromising the stability of scientific equipment

• Wall cracks and structural misalignments were developing

• Ongoing renovations were at risk of delay

• There wasn’t an endless budget for repair, so costs needed to be kept down

For CSIRO, addressing this subsidence issue required more than just a basic repair. As Australia’s leading authority on foundation maintenance, they knew they needed a cutting-edge solution that demonstrated precision, minimal disruption, and long-term reliability—ensuring the site’s stability without jeopardising important research activities.

Worker in hi-vis using laser level on block wall at CSIRO

Traditional repair methods would not work for CSIRO

Traditional foundation repair approaches would not work for CSIRO:

• Concrete underpinning: A highly invasive process that would require extensive excavation, disrupting sensitive research operations.

• Slab replacement: This would mean the complete shutdown of the facility for weeks or months. Again, not an option for CSIRO.

• Temporary fixes: Without addressing the underlying soil stability issues, these problems would come up again and again…

The ideal solution needed to stabilise the foundation and precisely relevel the structure quickly and efficiently, using a method that aligned with CSIRO’s standards for innovation, quality, and scientific excellence.

GeoPoly™ resin technology for precise, non-invasive foundation repair

Buildfix implemented our proprietary GeoPoly™ resin technology, a state-of-the-art, non-invasive solution designed specifically for precise foundation repair in Australia’s harsh climate.

Our approach followed a systematic process:

• Comprehensive assessment: Our structural engineers precisely mapped the extent of subsidence throughout the facility using laser level technology, identifying optimal injection points to maximise effectiveness.

• External footing stabilisation: We drilled directly beneath the building’s footings to address any voids or weakness at their base, providing immediate structural support.

• DeepLift stabilisation: We strategically drilled for controlled GeoPoly™ injections, targeting areas with load-bearing soils, often reaching depths exceeding 2 metres to ensure long-term stability.

• Precision relevelling: Using laser monitoring equipment, we executed a controlled lift of: 22mm at the front corner of the building, 10mm at the rear corners, up to 40mm for internal concrete slabs

• 22mm at the front corner of the building

• 10mm at the rear corners

• Up to 40mm for internal concrete slabs

Two Buildfix workers injecting resin through concrete floor at CSIRO
Worker drilling injection hole at base of block wall
Two Buildfix workers with laser levels monitoring floor injection

Completed in two days with zero disruption to research

In just two days, Buildfix successfully resolved CSIRO’s complexsubsidenceissues, delivering remarkable results:

• Complete foundation stabilisationwith no further movement detected

• Precise concrete slab relevellingto within 2mm tolerance

• Structural realignmentof the building’s external walls

• Zero disruptionto ongoing research activities

• Minimal invasionwith only small injection points required

• Project timeline maintainedwith no delays to the renovation schedule

The techniques Buildfix used for CSIRO are equally effective in homes across Australia, where our non-invasive approach is particularly valuable for families who need quick, clean repairs with minimal disruption. Seeing similar signs of subsidence in your home? A free assessment takes the guesswork out of it.

If Australia's leading scientists — experts in foundation performance — trust Buildfix with their facilities, you can be confident in our approach to your home's underpinning.

BeforeStaircase crack in block wall marked with orange tape
AfterSame staircase crack marked with orange tape — wider angle
BeforeSunken concrete floor at doorway showing large gap
AfterSame doorway floor after relevelling — gap reduced

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